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Another Update
As it takes for ever to get stuff via fleabay , my ptfe balls have arrived so I can attache the rolling part with the magnets to the head.

The sphere is now in three parts down from six and should have it finished in 2 days as I let it dry for 24 hours before starting the next section.

The ornage rings are 50% done printing, I can print 6 parts per day on two printers.
All the triangles are printed so a lot of glueing and sanding ahead of me for those.

The centre panels (the round bits) have a issues as if you bend them or do stress on them they are cracking on the seems.
normally I would just fill them and they wont hold but using the Tamiya putty this hasn't proven to be a winner.

I will either clean out the putty and use car filler which is stronger or try my hand at pla welding.

Anyway pics below.
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I was finally able to get my printer to succeed at printing more of the skeleton parts.

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I see you were having the same issues with the corners that I started to have (first 12 printed just fine, but starting having issues after upgrading printer to Titan Aero with hardened steel nozzle). I had to re-slice the part, surrounding those corners with support (even on top of the tab), so they don't curl and get knocked off by the print head.

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I changed pla to my cheap aldi stuff and also leveled all the parts including the x axis using the base and not the plate as a guide and found it was out a 5mm+. this has produced perfect parts. In changing the pla from a so called brand that was "pro" level to cheap aldi on special stuff it came out perfect , go figure.

Also with the cold snap in Australia, this morning it was down to 5 degrees I don't think that helped.
Printing the orange rings with the Aldi pla and settings they are also perfect, I do use helper disk on them just in case.
I have found that the bb8 has more instructions but it its still a long way off a full instruction guide. I know its a lot of work to do one but boy it would help.

Compare the R2D2 , BB8 it so much easier and less parts, I have printer some extra sphere parts ready for the bb9-e build as I should have BB8 finished in about 2 months (compared to 9-12 months on R2d2).

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